Injection molded tubes

Injection molded tubes

Injection molded tubes prototyping

• CNC machining, plastic casting and SLA process to make the injection molded tubes


• CNC machining tube resin: ABS, PMMA


• Surface finishing for plastic prototype: silk-screen printing, painting, fine texture, pad printing, UV finishing


• General lead time for prototype making: 3-5 days refer to plastic product structure


• Injection molded tubes mold making


• HASCO, DME or LKM mold base, we can also customize plastic mold base as the specification for plastic tube injection mold making.


• MUD mold base and MUD inserts manufacturing


• DFM analysis before injection mold design such as draft analysis, gate location, ejection, and mold concept etc for tube mold making


• Mold flow analysis is available before mold design

Injection molded tubes mold making

Tube fitting accessories[/caption]

• Details mold design


• Automatic unscrew mold making capability for plastic tubes with threads


• Weekly report with picture for mold manufacturing


• Inspection report for mold trial


• Injection molding parameter record report for each mold trial


• CPK and PPAP report capacity


• Detail plastic mold document provide with mold shipping including final mold drawing, final mold components drawing, Electrode drawing, final product drawing, final inspection report and final molding report etc.


• Just one day for the security plastic mold quotation, always faster than general mold supplier


• Steel for core and cavity plastic mold:718(h),738(h), S136(h), S7, NAK80, GS711, GS343, GS344,GS316, LKM2344(super), LKM818(h),LKM738(h), LKM2312, LKM2311, LKM2379, LKM2343, LKM 2311, LKM2312 and LKM2083 etc, more steel option, please kindly review our injection mold steel post.


• General lead time for tube mold design: 1 to 3 days.


• General lead time for plastic tube mold making from mold design approval.


• Injection molding tubes production

Injection molding tubes

Tube connectors[/caption]

• Specializing in thermoplastic molding with all type of thermoplastic including, ABS(with glass fill), Polystyrene, Polypropylene(with glass fill), Polyethylene(with glass fill), Polystyrene, Acrylic,, Acetal, Nylon(with glass fill), PBT(wih glass fill), ASA, PVC, CPVC, UPVC, PC(with glass fill), PC/ABS, PPS, PPA, Elastomers, PPO, POM etc


• General resin we used for plastic tubes: Nylon, nylon with glass fiber, POM, PVC, UPVC, ABS etc.


• Surface finishing for plastic injection molding parts: Texture(Mold Tech, Yick-Yang etc.), silk-screen printing, painting and plate etc.


• Insert plastic molding and over molding are available for tubes injection molding


• Various color as per your samples or RAL, or Pantone

Injection molded tubes

Injection molding parts

Injection molding parts mold making

Injection molding part[/caption]

• HASCO, DME or LKM mold base, we can also customize plastic mold base as the specification for injection molding parts mold making.


• MUD mold base and MUD inserts manufacturing


• DFM analysis before injection mold design such as draft analysis, gate location, ejection, and mold concept etc for tube mold making


• Mold flow analysis is available before  mold design


• Automatic unscrew mold making capability for plastic tubes with threads


• Weekly report with picture for mold manufacturing


• Inspection report for mold trial


• Injection molding parameter record report for each mold trial


• CPK and PPAP report capacity

• Detail plastic mold document provide with mold shipping including final mold drawing, final mold components drawing, Electrode drawing, final product drawing, final inspection report and final molding report etc.


• Just one day for the security plastic mold quotation, always faster than general mold supplier


• Steel for core and cavity plastic mold:718(h),738(h), S136(h), S7, NAK80, GS711, GS343,  GS344,GS316, LKM2344(super), LKM818(h),LKM738(h), LKM2312, LKM2311, LKM2379, LKM2343, LKM 2311, LKM2312 and LKM2083 etc, more steel option, please kindly review our injection mold steel post.


• General lead time for tube plastic mold design: 1 to 3 days.


• General lead time for plastic tube mold making from mold design approval

Injection molding parts

Plastic button molding

Plastic button molding

Pastic button molding

Plastic button injection mold making service:

• Software for injection mold design: Auto CAD, UG, PRO/E, SOLIDWORKS


• Details mold drawing for customer approval before custom plastic button mold making.


• Just purchase steel from qualified supplier such as LKM, ASSAB, FINKL, and DAIDO etc for custom plastic button mold making


• Weekly report with picture for custom plastic button mold making


• More advantage for Seasky Tooling injection mold making service, please kindly review “Seasky Tooling mold making advantage page“

Plastic button injection molding service:

• Various resin for custom plastic button molding such as ABS, PC etc.


• Various color for custom plastic button molding refer to RAL, PANTONE or color samples.


• Painting, engraving and silk-screen printing service  for custom plastic button.

• EXW, FOB(Shezhen or HongKong), CIF and DDU trade term for custom molds and custom injection molding parts export business


• T/T, Western Union and L/C etc. payment are acceptable.

Plastic button molding

Injection mold cost

Injection mold cost

Every customer would like to have reasonable injection mold cost and high quality injection mold.  Then how we can calculation plastic injection mold cost? First of all we should know what kind of cost include in the injection mold making and what will affect the injection mold cost.

What is injection mold cost?

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  Injection mold manufacturing

  
  

  Injection mold steel



• Injection mold base


• Injection mold manufacturing


• Injection mold trial resin


• Injection mold trial


• Injection mold design


• Injection mold transport


• Injection mold profit


• Core and cavity surface finishing


• Risky cost of injection mold manufacturing and mold trial


• Injection mold tax and Vat cost

What will affect the injection mold cost?

• Plastic product size and concept;  This is one of major factor to affect the injection mold cost as the mold size is depends on the plastic product size and plastic product structure.  For example, plastic product with under need to make mold with slider or  angle lifter will make the mold size bigger and more manufacturing process, and also increase the risky of the mold manufacturing and mold trial.


• Injection mold steel type;


• Plastic molding resin


• Injection mold life


• Injection mold base type


• Surface finishing of core and cavity


• Customers’ injection mold specification

Corrosive plastic resin such as PVC and POM etc request to have the anti-corrosion steel( stainless steel). Generally, the stainless mold steel is more expensive than the common steel.

The mold life is one of major factor to affect the injection mold cost too, you can review our post”injection mold type” to understand the details, different mold life request different injection mold steel, mold design and manufacturing process.

Why injection mold base type will affect the mold cost? It is very often for US and Europe customer to use the DME or HASCO standard mold base, that request the DME or HASCO standard guide system and mold base price is a little bit more expensive than China standard mold base even if we can custom the guide system in China local mold base supplier. Anyhow there are more and more China mold base supplier are willing to customize the DME and HASCO mold base, this will make the mold cost have less different by using standard or non-stand China mold base.

Why surface finishing of core and cavity affect injection mold cost?  The surface finishing of core cavity is also the surface finishing of plastic molding product such as texture and polishing. For example, if it is transparent plastic product mold, then it request stainless steel (AISI 420 or AISI 420ESR) and mirror polishing for the core and cavity, so there is more steel cost and polishing cost.

How can I control the injection mold cost if I am not professional for the injection mold technique?  Please do not worry about this, during the quotation process, Seasky Tooling will consider all of the factor of mold making and choose the most suitable and reasonable solution for customers based on customers’ request such as plastic products production demand, surface finishing, plastic resin and plastic product function etc.

The end we think it is very important to find most honesty and professional injection mold maker for your plastic injection mold making, then you can get reasonable and high quality mold with less work and risky.

 

Injection mold cost

Custom molding solutions

Custom molding solutions

Custom mold making

 Plastic injection mold making for custom molded parts.

• Making the mold as per DME or HASCO standard for export injection mold.


• DFM analysis before plastic injection mold design


• Detail plastic injection mold design in 2d and 3d for your approval before mold making


• Weekly report with picture for plastic mold progress


• Mold flow analysis


• Injection molding parameter report


• Dimension report(inspection report)


• Making the production mold in China with local standard parts with reasonable price.

 

Custom molding solution

Plastic injection molding service for custom molded parts

• Custom plastic molding service, support custom molded parts design, custom  prototype, custom plastic mold manufacturing, and custom plastic molded product assembly and package,


• Custom plastic molding with various resin such as  ABS, PC, PC/ABS, PE, PP,PC wtih glass fill, PP with glass fill, ABS with glass fill, PMMA, Nylon with glass fill, Ryton, Rubber(TPE& TPU) PS and Hips etc

 

Custom molding solutions

Plastic cover manufacturing

Plastic covers manufacturing

Plastic cover molding

Plastic cover manufacturing

Electronic plastic product covers

We have a few process to support to finish the plastic covers manufacturing:

Plastic prototype process is to make the plastic cover prototype.

Injection mold making and injection molding process is to make mass production for the plastic covers manufacturing. We can also choose the most cost saving process on your plastic cover manufacturing based on your plastic cover demand.

 Plastic covers manufacturing-mold making:

DME or HASCO standard mold for export mold manufacturing

Plastic cover mold making steel for core and cavity:H13, 2344,2343, 2767, NAK80 and S136(h), the core and cavity steel will choose based on the mold life and what kind of resin you will need to do the injection molding. If you have no idea, please kindly let us know this information, we will support you to choose the steel.

Professional project engineer work together with you from prototype making, mold design, mold making to shipping

Weekly report with picture for the plastic cover mold making process.

Injection molding parameter for each mold trial and dimension report for the plastic molding cover

Plastic covers manufacturing-injection molding:

Various color refer to RAL , Pantone or samples.

Specializing in thermoplastic molding with all type of thermoplastic including, ABS(with glass fill), Polystyrene, Polypropylene(with glass fill), Polyethylene(with glass fill), Polystyrene, Acrylic,, Acetal, Nylon(with glass fill), PBT(wih glass fill), ASA, PVC, CPVC, UPVC, PC(with glass fill), PC/ABS, PPS, Rubber, PPO, POM etc.

Plastic cover surface finishing: texture (Mold Tech or Yick-Yang or as per your sample), painting, silk-screen printing

EXW, FOB, CIF and DDU trade term for plastic cover injection molding parts.

Contact us for the plastic cover manufacturing now!

Plastic cover manufacturing

Electronic plastic enclosures

Electronic plastic enclosures

Electronic plastic enclosures mold making

Electronic plastic enclosures

• HASCO, DME or LKM mold base, we can also customize plastic mold base as the specification for electronic plastic enclosures mold making.


• MUD mold base and MUD inserts manufacturing


• DFM analysis before injection mold design such as draft analysis, gate location, ejection, and mold concept etc for electronic plastic enclosures.


• Mold flow analysis is available before injection mold design


• Details injection mold design


• Weekly report with picture for plastic mold manufacturing


• Inspection report for mold trial


• Injection molding parameter record report for each mold trial


• CPK and PPAP report capacity


• Detail plastic mold document provide with mold shipping including final mold drawing, final mold components drawing, Electrode drawing, final product drawing, final inspection report and final molding report etc.


• Just one day for the security plastic mold quotation, always faster than general mold supplier


• Steel for core and cavity plastic mold:718(h),738(h), S136(h), S7, NAK80, GS711, GS343,  GS344,GS316, LKM2344(super), LKM818(h),LKM738(h), LKM2312, LKM2311, LKM2379, LKM2343, LKM 2311, LKM2312 and LKM2083 etc, more steel option, please kindly review our injection mold steel post.


• General lead time for security camera lens mold design: 1 to 3 days.


• General lead time for security camera lens mold making from mold design approval to T1: 4 weeks

Electronic plastic enclosures plastic molding

Electronic plastic enclosure

• Specializing in thermoplastic molding with all type of thermoplastic including, ABS(with glass fill), Polystyrene, Polypropylene(with glass fill), Polyethylene(with glass fill), Polystyrene, Acrylic,, Acetal, Nylon(with glass fill), PBT(wih glass fill), ASA, PVC, CPVC, UPVC, PC(with glass fill), PC/ABS, PPS, PPA, Elastomers, PPO, POM etc


• Surface finishing for plastic injection molding parts: Texture(Mold Tech, Yick-Yang etc.), silk-screen printing, painting and plate etc.


• Insert plastic molding and over molding are available


• Various color as per your samples or RAL, or PMS#

Electronic plastic enclosures molding parts shipping:

 Air freight: We can use FedEx, DHL, UPS or TNT for express shipping or air transport. Lead time is from one day to five days. Air transport can be DDU and CIF or the others.

Sea freight: We can use our forwarder to ship the goods to your appointed port, also we can do EX-Work, FOB Shenzhen and FOB HongKong.

Electronic plastic enclosures

How to reduce plastic mold making and plastic molding parts cost?

Plastic mold making and plastic molding cost control

Plastic mold making

1. On the plastic mold making process, to choose a most reasonable mold making process and make effective time line schedule for each mold making process is really good solution to reduce cost of  plastic mold making and plastic molding parts.

2. Sure quality control for each mold making process and every type of molds making is really important to reduce the cost of molds and production.

3. Choosing the best mold making process is another good solution to reduce the cost of plastic mold making and plastic molding parts too.

For example, if the demond of a big plastic molding cover which just have hollow feature is only 1000 parts, then we can choose the thermoforming process to make plastic molding parts.Thanks to the thermoforming technology,it is much more cheaper than plastic injection mold.

4. Sometimes, we can also consider to use the compression molding process to produce rubber parts to reduce the mold and rubber parts cost.

5. Choosing the proper steel for mold making based on different resin and demond of plastic molding parts is also very inportant thing to reduce the plastic mold making and plastic molding parts cost.  For example, if it is ABS molding parts, it’s not cost-effective to choose ASSAB S136 to make the core and cavity of injection mold, we can choose H13 or P20 steel instead.

There are also lots of solution to reduce the injection mold and injection molding cost such as optimizational mold design and  effective company management etc, but anyhow, any improvement or solution should be in the premise of quality assurance.

Seasky Tooling is not only able to offer the simple mold and production quotation, mold making and production, but also able to offer the most cost-effective solution to reduce the cost of plastic mold making and plastic molding parts.

How to reduce plastic mold making and plastic molding parts cost?

Injection mold cooling

Injection mold cooling

Injection mold temperature

Injection mold temperature is critical in producing qualified plastic parts.

Part cooling and solidification

Mold temperature is critical in glossary and residue strain of plastic part.

Uniform mold temperature reduces the effects of warpage.

Commonly controlled by water, hot oil of hot water cooling channels.

Injection molding cooling

On the injection molding process, above information is very inportant to get qualified plastic parts, based on different resin, we can choose hot oil, hot water, water or cold water to control the injection mold temperature. Also we can use the different mold temperature to fine tune the warapage, reducing cycle time, gloss surface finishing and shrinkage as well as dimensions. Before the injection molding, we have to read the resin specification to have the suggested mold temperaturer and cycle time to prevent resin degradation. On the transparent polycarbonate injection molding, if the resin is degradated, the plastic parts will have yellow color, this also happen on the other resin, we should be easier to discover this issue on the transparent molding parts.

Injection mold cooling

Cooling: Amorphous Resin

Mold temperature determines cooling time and therefore degree of crystallinity

Cooling trough the crystallinization range too quickly will result in reduced crystallinity(Quenching)


Injection mold cooling

Plastic injection molding dark streaks solution

Plastic injection molding dark mark appearance

• Streaks ranging in color from dark to black.

Dark streaks caused by deposits of thermally damaged material from the hot runner

Plastic injection molding dark mark cause

• Processing using a screw which is too deeply flighted in the feed section (air intake)


• “Dead spots” in the plasticizing unit or hot runner system


• Defective nonreturn valve


• Screw decompression is too great or too fast


• See diesel effect

Plastic injection molding dark mark correction

• Raise temperature in feed section so that melting is earlier; use more suitable screw


• Check plasticizing unit and hot runner for zones of impeded flow and if necessary correct them


• Replace defective nonreturn valve


• Shorten the path for screw decompression or decompress a reduced rate


• Improve mold vent operation or design

 

Plastic injection molding dark streaks solution

Plastic enclosure molding

Plastic enclosure molding and mold making

Plastic enclosure mold making and plastic enclosure molding are one of Seasky Tooling major business. With more than decades mold making and injection molding experience, we satisfied lots of customers in the industry of automotive, communication, home appliance and electronic etc.

 

Plastic enclosure mold making

Plastic enclosure mold

• DFM(Design for manufacturability) analysis for plastic enclosure before plastic enclosure mold quotation


• Details plastic enclosure mold quotation including mold size, mold weight, mold concept and lead time etc.


• Weekly report with picture for plastic mold making for customer to understand the mold making progress easier.


• Injection molding report for each mold trial.


• Inspection report for each mold trial parts and mass production.


• CPK and PPAP capacity


• Also we have suggestion for the steel option based on resin, mold life and plastic enclosure concept.


• DME, HASCO and LKM etc. mold base , custom mold base are welcome also.


• Core and cavity steel: H13,S7,2344,2343,P20, S136, 8407,2767,2379, NAK80, NAK55 etc, more steel option, please kindly review our injection mold steel post.

Plastic enclosure molding

Plastic enclosure molding

• Various resin for plastic enclosure molding such as PC, PC/ABS, PS, PA, nylon with glass fiber, nylon, PP, PE, PVC, PBT, PMMA, PPO, PET etc.


• Various color as per pantone, RAL or your samples etc.


• Surface finishing: Texture, Painting, silk-screen printing, plate etc.


• Strict quality control for plastic injection molding


• Precise tolerance control

Plastic enclosure mold and plastic enclosure shipping

We can handle the Sea freight and Air freight as well as express such as DHL, UPS and FedEx from our factory to global. Also we are accept the FCA, FOB, CIF and DDU trade term.

Just contact us, we will offer the whole solution for your plastic product development including plastic product design, plastic mold making, plastic injection molding, package and shipping.

Plastic enclosure molding

Plastic security camera lens

Plastic security camera lens

Plastic security camera lens

Plastic security camera lens mold making

• HASCO, DME or LKM mold base, we can also customize plastic injection mold as the specification for automotive part mold making.


• MUD mold base and MUD inserts manufacturing


• DFM analysis before mold design such as draft analysis, gate location, ejection, and mold concept etc.


• Mold flow analysis is available before security camera lens mold design


• Details plastic security camera lens mold design


• Weekly report with picture for plastic injection mold manufacturing


• Inspection report for injection mold trial


• Injection molding parameter record report for each mold trial


• CPK and PPAP report capacity


• Detail plastic mold document provide with mold shipping including final mold drawing, final mold components drawing, Electrode drawing, final product drawing, final inspection report and final molding report etc.


• Just one day for the security camera lens mold quotation, always faster than general mold supplier


• Steel for core and cavity of security camera lens mold: S136, NAK80, 420, 420ESR, 2083, 2083ESR


• General lead time for security camera lens mold design: 1 to 3 days.


• General lead time for security camera lens mold making from mold design approval to T1: 4 weeks

Plastic security camera lens molding

• Plastic lens molding resin: PC, PMMA


• Plastic security camera lens molding surface finishing: Mirror polishing such as SPI A1, SPI A2, SPI A3.


• Hard coating are available.


• Transparent and translucent color are available


• Unit price based on the product structure, size and specification.


• Tread term for molding parts and mold making: EXW. FCA Shenzhen, FOB Shenzhen, FOB HK, CIF, DDU


• Payment: T/T, Paypal, western union, L/C

Plastic security camera lens prototype making

• Plastic security camera lens prototype material: PMMA


• Plastic security camera lens prototype making process: CNC machining


• General lead time for lens prototype making: 1 – 3 days


• We can also make the plastic lens prototype with plastic casting process if customer limited on the cost and quantities is more than 5sets.

 

 

Plastic security camera lens

Plastic injection mold venting system design and manufacturing

Plastic injection mold venting system design and manufacturing

What is injection mold  venting and why vent?

Mold venting is a process that is used to remove trapped air from the closed injection mold and volatile gas from the processed melting plastic. Without mold venting, the trapped air will compress as plastic tries to force it out of the mold and the air will ignite, burning the surrounding plastic and causing charred areas on the plastic molded part. Trapped air also keeps the plastic from filling in those areas of the mold cavity where the air is trapped so a non-filled (or short) part is molded. Volatile gases will be absorbed by the plastic and will cause voids, blisters, bubbles, and a variety of other defects.

 

Seasky Tooling plastic injection mold venting system design and manufacturing

 

Runner venting

1.  All of the end of the runner and runner slag have to be vented.


2. There should be enough venting for cavity; Also there should be venting at the opposite side of the gate, air trapped area and aftermost plastic resin flow.


3. To lead the venting on core pin and inserts out of injection mold.


4. Preferentially use grinding machine or EDM machine to manufacture venting.


5. Venting require as below, different resin with different venting depth.
   
   

   Injection mold venting

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

   MATERIAL	Venting
   	Min.	Max.
   ABS	0.025	0.04
   POM	0.015	0.025
   PMMA	0.035	0.05
   PA	0.01	0.015
   PA+GF	0.035	0.05
   PS	0.015	0.025
   PC	0.04	0.06
   PBT	0.01	0.02
   PE	0.015	0.03
   PP	0.02	0.05

   
   Plastic injection mold venting system design and manufacturing