10/31/2013

Plastic injection molding dark streaks solution

Plastic injection molding dark streaks solution


Plastic injection molding dark mark appearance


  • Streaks ranging in color from dark to black.

Dark streaks caused by deposits of thermally damaged material from the hot runner

Dark streaks caused by deposits of thermally damaged material from the hot runner


Plastic injection molding dark mark cause


  • Processing using a screw which is too deeply flighted in the feed section (air intake)

  • “Dead spots” in the plasticizing unit or hot runner system

  • Defective nonreturn valve

  • Screw decompression is too great or too fast

  • See diesel effect

Plastic injection molding dark mark correction


  • Raise temperature in feed section so that melting is earlier; use more suitable screw

  • Check plasticizing unit and hot runner for zones of impeded flow and if necessary correct them

  • Replace defective nonreturn valve

  • Shorten the path for screw decompression or decompress a reduced rate

  • Improve mold vent operation or design

 



Plastic injection molding dark streaks solution

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